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Valve Repairs & Overhauls

  • General
  • In House
  • On Site

Denholm Valvecare Limited has three bases in the UK:

  • Aberdeen
  • Lincoln
  • Great Yarmouth

Our Aberdeen branch has a 12,000 sq-ft valve shop and is equipped with a 16-tonne capacity bridge crane with a 25' vertical lift height. Our Lincoln branch which supports our Gt Yarmouth operation has a 20,000 sq-ft valve shop which is serviced by 10 tonne capacity bridge crane with a 30' vertical lift height.

Every valve shop has all the equipment necessary for complete valve disassembly, cleaning, UHP water blasting, shot blasting, bead blasting, critical parts inspection, repair tooling, in-house machining and grinding, lapping, reassembly, testing, tagging and painting/coating of all types of valves.

All of our current three UK workshops, has in stock portable test stands and 8' x 10' containers suit-able for testing all configurations and sizes of pressure relief valves up to "T" orifice, including conventional, bellows and pilot-operated valves.

  • Air driven Nitrogen PSV Test Stand - 6000psi Air/Nitrogen
  • Liquid PSV Test Stand - 3200psi Water
  • Air driven Gas/Liquid PSV Test Stand - 6,500psi Air/Nitrogen/Water
  • Portable Air driven Nitrogen
  • PSV Test Stands - 6000 psi Gas

Denholm Valvecare Ltd has multiple portable test pumps and ANSI test flanges with a capability of controlled hydro testing up to 30,000 psi, and gas testing up to 9000 psi to meet API-598 and API 6D valve test standards.

Both workshops share between them some sophisticated manufacturing equipment.

Machining capacity:

  • CNC vertical boring up to 1.8m diameter
  • CNC horizontal boring up to 0.6m cube
  • CNC turning up to 0.5m diameter
  • CNC 5 axis Machining Centre
  • Manual turning up to 1.5m x 5m
  • Coordinate Measuring

Coded Welding

Valve test cells up to 36"

Safety relief valve test benches, cold set and full lift.

Control Valve Test units ½" - 16", including mass flow meter measurement, able to communicate with all standard protocols.

CCTV Monitored Test Bays.

Denholm Valvecare Limited service personnel are properly trained and competent in repair of all types of valves including - Safety Relief Valves, Isolation valves and Control and Choke valves, and their respective operators. This includes valves up to 52" and beyond.

Work carried out includes standard repairs, reclamation of worn spare parts, complete rebuilds, upgrades, retrims, modifications, and reverse engineering of spare parts (where specifically requested by client).

Any modifications carried out to the original design are covered by the Pressure Equipment Directive.

WorkshopTesting includes Hydro, Gas (snoop, submerged, or helium trace), Fire, Cryogenic, Environmental and PR2.

Denholm Valvecare Limited carries out a significant amount of site work both on and offshore. The work we do varies considerably, and includes:

  • Valve Trouble shooting
  • Routine Maintenance
  • Acoustic Leak Detection
  • Major overhauls
  • Change outs
  • Surveys
  • Leak Sealing
  • Bolt Torquing
  • On-site machining
  • Gate Valve Milling
  • Flange Sealing Clamps
  • Refurbishment of pipeline isolations
  • Supply and installation of Kamos gaskets
  • Pipeline integrity testing
  • Hot tapping

More and more customers require site service engineers to have a genuine all round knowledge of different types of valves and operators, and of the typical processes in which they may be used. As a result, Valvecare is committed to regular and frequent in-house training to ensure its clients are provided with such individuals.

The company has an enviable reputation for fast response to field service call offs, flexibility to accommodate changes in priorities, and for real 24/7 cover 365 days per year.

Complementing the site service teams, we have a comprehensive stock of mobile workshops, site pressure test skids, service tooling, and machining equipment for short or long-term hire.